Robot system for furnace discharging system

Product function：

The furnace robot system mainly includes the robot body, mobile cart, mobile cart base, tool library, automatic power-on device, burn-through device, on-site monitoring system and remote operating system to achieve the functions of burning holes, taking bar, carrying bar, placing bar, digging tongue, repairing holes, plugging holes and cleaning tongue. The system effectively replaces the artificial operation in front of the furnace, avoids personnel contacting with high temperature, dust and other harmful factors, directly avoids the operation risks of burning, mechanical damage, object strikes, electric shock and so on, greatly improves the safety of calcium carbide production and improves the operating environment of workers. After using the furnace robot system, the single calcium carbide furnace can be reduced to 2-3 people, which not only ensures the safety of production, but also realizes the reduction of staff and efficiency.　　

Characteristics:

• The robot adopts full servo control, no pollution, safe operation and high stability;

• With the parallel transmission mechanism, good impact resistance, long service life;

• The weight of the robot is reasonable, and 1-2 operators can move in case of abnormal system power failure;

• The robot can rotate left and right, the robot arm can increase the travel of the drilling mechanism, expand the scope of the robot's working space, fully and reasonably use the working space in front of the furnace, effectively increase the length of the tool, and achieve better eye burning and drilling effects;

• The robot has the freedom of lifting and pitching at the same time, good adaptability, can adjust its own height to adapt to the height of the furnace eye, can better adapt to the changes in the height and Angle of the furnace eye, and compensate for the gradual rise of the furnace bottom with the deposit of ferrosilicon in the furnace;

• The joint design of the robot is suitable for the discharging process, and the cleaning tongue tool can self-adapt the Angle of the furnace tongue surface to slide upward to complete the prying slag, which will not cause damage to the tool, and the cleaning tongue efficiency is high;

• Adopt "local autonomous + remote control" combined control mode, take and place tools and furnace front operation high degree of automation, simple operation, easy to learn, convenient, greatly reducing the labor intensity of the operator; In the case of unclear vision, the robot can accurately and automatically complete all the scheduled operations without manual intervention, simple operation, no operation errors, and high equipment availability;

• Burn through uses the non-lap bus direct connection system, improve system safety while reducing the fault point, soft bus cable is far away from high temperature area, clean layout, reliable insulation, good safety;

• With all-round force sensing function, such as the contact force between the carbon rod and the furnace eye wall can be sensed when burning the eye, easy to achieve a longer burning depth (up to 2.4 meters, the furnace in poor condition can also meet the burning demand), effectively reduce the carbon rod breaking caused by improper operation, and reduce the training cost of the operator;

• Using calcium carbide powder automatic plugging mode, plugging reliable, not easy to run eye, high efficiency;

• The size of the screen opening required by the equipment is small, which can minimize the probability of the furnace material spraying outside the screen;

• Obstacle avoidance areas are set up in the tool rack, screen shield and other places with obstacles, and the equipment's own control system ensures the safety of operation without collision, and safety monitoring is set up. If personnel stray into the operation area, the equipment will automatically stop, with high reliability;

• High-definition digital visual monitoring system, far from the furnace eye high temperature area installation can also obtain high-definition video images, without additional cooling system, effectively improve the life of the camera, compared with analog video signal, video image clarity, strong anti-interference ability.

• The visual operation table can be placed in a safe area far away from the calcium carbide furnace or placed centralized, which provides safety protection for the operator and facilitates centralized control.

Core technology：

• Calcium carbide special heavy-duty high-speed robot technology

• Robot based bus direct connection burn-through technology

• Robot-based automatic plugging technology for calcium carbide bulk material

• Robot-based adaptive tongue cleaning technology

• Teleoperation control technology based on force sensing and fuzzy control